PayPal Verified Flare Stack Fabrication
by ElectraSoft
PayPal Verified
Cost Effective Ignition Control Systems
Standard or HEI Igniters for new flares, upgrading, retrofit flare igniters, existing flare stacks in need of repair. Usage: oil fields, flare stacks, pilot igniters, refineries, pipeline blowdown, oil heater treaters, boilers, waste dumps, burn off excess gas flares, water treatment plants, burner management systems.
ElectraSoft HEI flare igniter
Basic $600
flare stack ignition control systems
Enhances $700
ElectraSoft standard flare igniter
Type 4X $800
ElectraSoft HEI flare igniter
Type 4X HEI $900
flare stack ignition control systems
Embedded
flare stack ignition control systems
Ignition
flare stack ignition control systems
Solar
flare stack ignition control systems
Building Materials
flare stack ignition control systems
Parts


Smart Multi Function Igniters
Not only will your ignition wire be used to deliver sparks to your spark plug electrode, but it will also be used to set up communications between the ignition unit and your spark plug at a speed of approximately 10,000,000 feet per second, thus allowing for other tasks such as monitoring the flame, etc.

Standard Igniter
On the Standard Ignition unit; one of the many things being monitor on the ignition wire is whether there is a flame. This is done by checking for flame ionization. If the Flame Detection Option is set for [Ionization] and there is a flame on the electrode, then we will turn off the spark.

In addition to ionization flame monitoring, you have the option of using thermocouple flame detection instead of or in conjunction with ionization by moving a jumper. This option can also be used to alert you if the flame is present or not.

HEI Igniter
On our HEI, High Energy Ignition with Capacitor Discharge units, using a High Voltage Pulse Circuit; the ignition wire does additional monitoring, such as: Check for water on the spark plug and if water is found, removing the water. Check for and burn away debris. Place the spark in the best place. Increase spark voltage if necessary.

In the HEI units, Flame monitoring for the purpose of turning the sparking off when the flame is present is achieved by connecting a thermocouple to the unit. This option can also be used to alert you if the flame is present or not

Monitoring the Flame
Here is how we can preform so many functions using only one ignition wire. First off, the sparks only take up a small fraction of the overall time of a sparking cycle. The rest of the time is being used to send inquires to the plug and receive important status data in return. We use the data to make decisions on how to best achieve ignition.

Deliver Sparks to Your Spark Plug
This is easy as long as the system is in good repair.

Check for and Remove Water from the Plug
If water splashes on the plug, normally that means a miss-fire. We overcome this problem by sending and receiving information about the plug. If we sense a wet plug, we send a high current across the spark-gap and boil the water away.

Check for and Burn Away Debris
If debris forms or falls on the plug, normally that means a miss-fire. We overcome this problem by sending and receiving information about the plug. If we sense debris in the spark gap, we send a high current voltage across the spark-gap to burn it away.

Placing the Spark in the Best Place
About 1/1000000th of a second before sending the ignitor spark, we send a quarry asking for data on the gas mixture. If the returned data says that the mixture is too rich at the moment, we monitor the returning data until an ignitable mixture is present before sending the HEI igniting spark-train. Because the mixture is moving in a constant state of flux, the mixture moving even 100th of an inch can make the difference of igniting or not. If after a reasonable time interval we can not get a good mixture report, we send an extra high HEI voltage at maximum current.

Increase Spark Voltage if Necessary
If you have a need for higher than normal voltage and or current, you can use the HEI Train Intensity adjustment to increase the ignition output.

We will Help You Build Your Custom Igniter

Select options for your custom igniter and get a quote from ElectraSoft starting at $600.00.

Igniter Style:


On / Of Switch:


LED Indicator:


Power Supply:





Electronics:


Miscellaneous Options:















Paying for your Custom Igniter

Once you and ElectraSoft have designed your Igniter, click the [Buy Now] button below and type in the agreed price.



ElectraSoft and partners will provide you with a cost effective solution for your new or existing Ignition Control Systems.


If you need a repair or an upgrade of your existing ignition system, contact us, and we will do that for you. If you want to buy an ignition system from us and install it yourself, we will sell it to you at a very competitive price and assist you with the installation. We can also build a custom ignites for you to install yourself.

With our low priced high efficiency solar powered ignition systems you will not need to supply electricity to the flaring sight. Tell us what you need and we will create it for you.


High Performance yet Low Power Consumption


These ignition control systems can be used with any gas flare or gas fired equipment including low flow production gas flares. The basic unit comes complete with Solar Panel ready Li-ion Lithium Ion Battery Pack. You can buy the basic unit or add any of the following options:
  • Flame detection via ionization from the igniter electrode.
  • Flame detection via ionization from Flame Rod.
  • Flame detection via a thermocouple.
  • Gas valve shut-off when flame is detected.
  • Gas valve shut-off power saver for high-current high-flow valve.
  • Alarm output high / low when flame is detected or not.
  • Solar Li-ion Lithium Ion Battery Pack.
  • Smart Solar Lithium Ion regulator.
  • Programmed radio communications system for alarming.
  • Gas flaring consulting and custom built tank battery flares available upon request.

Let Us Build You a Custom Flare Ignition System


Choose the power source that you have available:
  • Solar Panel, 12VDC, 5 Watt or higher.
  • 12VDC, 4 Watts.
  • 12VAC, 4 Watts.
  • 120VAC, 4 Watts.

Let me know exactly how you want me to customize your unit for you. In most cases to customize your unit and do the final point-to-point quality control check will take somewhere from 1 hour to 4 days.

Send me a message, and I will call or email you back.

With our low priced high efficiency solar powered flare stack ignition systems you will not need to supply electricity to the flaring sight. Tell us what you need and we will create it for you.

We supply the spark module control box that you can connect to your igniter system.

These ignition control systems can be used with any gas flare or gas fired equipment including low flow production gas flares. You buy the basic unit and we add any of the following options:
  • Fixed Smart Intelligence(highly recommended) or Embedded Computerized.
  • Solar Li-ion Lithium Ion Battery Pack.
  • Smart Solar Lithium Ion regulator.
  • 12VDC power supply instead of solar.
  • 12VAC power supply instead of solar.
  • 120VAC power supply instead of solar.
  • Controls and connections are placed where you want them.
  • Flame detection via ionization from the flame immersed igniter electrode.
  • Flame detection via ionization from a Flame Rod.
  • Flame detection via a thermocouple.
  • Gas valve shut-off when flame is detected.
  • Gas valve shut-off power saver for high-current high-flow valve.
  • Alarm output high / low when flame is or is not detected.
  • IO for your radio communications system for alarming.
  • Consulting available upon request.

The solar unit version has 2 power switches inside of the control box. If you need an external switch it is optional:
  • We can add an external switch in addition to the 2 internal switches.

The units have an LED indicator. When the unit is in ignite mode the LED is blue. When the unit sparks every 3 seconds the blue light flashes red then back to blue.

On units with flame detection: When the unit is in ignite mode the LED is blue and the [alarm logic terminal] goes high(TRUE). When a flame is detected the LED indicator goes green and the [alarm logic terminal] goes low(FALSE).

On the basic unit, this LED indicator is normally inside of the control box. If you need the LED on the outside of the control box, let us know:
  • We can put the LED indicator on the outside of the control box.

Basic Units Fabrication
For our Basic units we use a BUD Industries NBF-32018 Plastic ABS NEMA Economy Box with Solid Door, 11-51/64" Length x 7-55/64" Width x 6-9/32" Height, Light Gray Finish. The back plate is a BUD Industries NBX-32916-PL ABS Plastic Internal Panel, 10-1/2" Length x 6-11/16" Width x 1/8" Thick, made for the NBF Series Boxes, or our own custom fiberglass backplate.

Type 4X Units Fabrication
For our Type 4X units we use a Allied Moulded Products 12" x 10" x 6" JIC Size enclosure. It is molded with Ultraguard fiberglass reinforced polyester material and has a matching flat cover secured with 300 series stainless steel latches. Designed to insulate and protect controls and components in both indoor & outdoor applications. Especially well suited for high temperature or corrosive environments. Protects from dirt, dust, oil and water. Allied Moulded enclosures provide excellent protection for applications such as agriculture, food processing, car washes, chemical plants, machine and motor controls, oil and gas, marine, mining, pump controls, security systems, telecom, wireless systems, transportation, utilities, water distribution and wastewater systems. Includes 300 series stainless steel mounting feet with 10-32 stainless steel screws. Meets UL Types 1, 2, 3, 4, 4X, 12 and 13. Meets NEMA & CSA Types 1, 2, 3, 3R, 4, 4X, 12 & 13. Meets IEC 60259 Type IP66. Compliant with RoHS directive (Restriction of Hazardous Substances). We use our own custom fiberglass backplate.

These Ignition Control Systems are designed and built by Jon Krahmer at ElectraSoft near Houston TX.


Who Uses ElectraSoft Products...

ElectraSoft products are used by many well known establishments including military, government, education, medical, business, and individuals.

Some users of ElectraSoft products include, United States Armed Forces, United States Senate, University of Utah, Central Iowa Health Care System, San Diego Health Department, IBM, and millions of small businesses and individuals.


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